Steel Series 3/16″ & 1/8″ HRS Two Systems

Bolted. Flanged. Overbuilt.

Two ways to make a steel joint, both taking ½″ through-bolts clean through the 2×4: the one-piece Plate Hub in 3/16″ plate, pre-bent and ready — and the flat-pack Strap + Ring in 1/8″, shipped flat by parcel with twin-ring nodes and a bend you make yourself in a bench vise. Fasten each strut your way, screws-only to double-bolt with back plate.

Flat pattern of the 6-way plate hub: hexagonal core with six tapered tabs, bolt holes and slots marked
6-way plate hub — flat patternscale: tabs 6″
SHT 02

Pick your steel

Same plate, same bolts, same dome — different philosophy. These aren't drawings of the products; they're the actual cut files the laser runs.

Plate Hub

VDW-S SERIES
5-way plate hub flat pattern
5-way plate hub1 piece per hub
  • Parts per hub1 — it's all one plate
  • Bendstabs pre-bent to 11.5° at our brake
  • Hardware per strut end2 × ½″ bolts
  • Base hubs90° anchor flange built in

The integrated option. Fewest parts, fewest fasteners, stiffest single node — the polygon core ties every tab into one piece of steel. Nothing to align but the dome itself.

Strap + Ring

VDW-R SERIES
Universal strut strap flat pattern: narrow plate with bend line, bolt holes, lateral slot and screw holes 6-way flat ring: annulus with six bolt holes on a circle
  • Parts per hubtwin flat rings + 1 strap per strut
  • Steel1/8″ — heavier than any joist hanger in your house
  • Nodetabs clamped between ring pairs — double shear
  • Ships100% flat, by parcel — you bend the straps

The flat-pack option. Every part is flat laser-cut 1/8″ steel; each hub clamps its straps between two rings, so every ring bolt works in double shear with zero prying. You make one straight bend per strap in a bench vise against the included angle gauge — about 250 in·lb, genuinely easy — and the whole 3V kit arrives in parcel boxes instead of on a freight truck.

Which one?

Plate Hub if you want it pre-bent, maximum node stiffness, and minimum shop time. Strap + Ring if you'd trade an afternoon at the bench vise for parcel shipping, field-replaceable parts, and rings that carry over if you ever build a different frequency. Strength-wise both put two ½″ through-bolts in every strut end — and for gauge context, the strap steel is 2–4× the thickness of the joist hangers holding up your house.

SHT 02.1

Engineering both systems share

  • Material3/16″ HRS (1018 / A36)
  • Strut orientation2×4 on edge — joist-stiff
  • Inner bolt holeØ9/16″ round, 2″ from bend
  • Outer bolt hole9/16″ × 1″ lateral slot, 5″ from bend
  • Fastening4 duty levels — screws-only to double-bolt + plate
  • Universal bend (3V)11.5° — one angle, all four strut classes
  • FinishPowder coat std. / hot-dip galv. optional
Tolerance by design

A 3V dome wants four slightly different strut angles at every joint. We bend everything to one universal 11.5° and absorb the difference deliberately: the outer bolt rides in the lateral slot, the inner hole is oversized for bolt tilt — ±9° available against a worst-case need of 2°. The dome pulls itself true as you tighten the ring.

Drill jig flat pattern: rectangular blank with three bend lines and bolt-guide holes
Customer drill jig — bends into a channel that wraps the 2×41 per kit, free

Slip it over a strut end, drill through the guide holes, done — every bolt hole in the kit lands within the slot's forgiveness, all 330 patterns on a 3V dome. Included with every steel kit, both systems.

SHT 02.2

One hub. Four duty levels.

Every tab and strap ships with the full hole pattern cut — two ½″ bolt positions and a dedicated column of 5/16″ holes for ¼″ structural screws. How hard you fasten is your call, per strut, per build. In the drawings on this page: orange holes take bolts, blue holes take structural screws.

Level Per strut end Drilling Best for
Screws only 3 × ¼″ structural screws (GRK / SPAX class) None — driver only Light covers, shade frames, temporary & event domes, fastest build
Single bolt + screws 1 × ½″ bolt (inner hole) + 2 × ¼″ structural screws 1 hole per strut end Mid-duty: greenhouse film, canvas, seasonal structures
Double bolt 2 × ½″ bolts (inner round + outer slot) 2 holes — drill jig included The standard spec — shelled and long-life structures
Double bolt + back plate 2 × ½″ bolts clamped through a 2″ × 6″ steel back plate 2 holes — drill jig included Maximum joint: rigid clamp, no pull-through, moment-resisting
Mix freely

The holes are in every part either way, so you can mix levels in one dome — double-bolt the base ring and lower courses where loads concentrate, run screws-only up top — and come back later to add bolts or back plates as the structure's job grows. The hub never has to be the thing you replace.

SHT 02.3

Steel kits & pricing

◆ Cut to order — steel kits typically ship in 2–3 weeks

One hub does not fit every position. A dome needs three different hub types — 6-way for the interior field, 5-way at the pentagon points, 4-way around the base — and every kit ships the exact mixed count for its geometry.

4-way base plate hub flat pattern with anchor flange 5-way plate hub flat pattern 6-way plate hub flat pattern
Plate hub family: 4-way base (w/ anchor flange) · 5-way · 6-way
4-way base ring, flat bottom 5-way ring 6-way ring
Ring family: 4-way base (flat side) · 5-way · 6-way — plus 1 strap per strut end
Per kit1V2V3V
6-way1040
5-way666
4-way base51015
Total hubs112661
Rings (R series — 2 per hub)2252122
Straps (R series)50130330
Drill jig + bend gauges1 + set1 + set1 + set

Same mixed counts in both steel systems — plate hubs and rings share the 4/5/6-way split. The three types are visually unmistakable (square-ish / pentagon / hexagon), so there's nothing to label or look up mid-build.

1V Steel

VDW-S1 / R1
  • Hubs11 (6× 5-way, 5× 4-way base)
  • Buildsup to ~15 ft dome
  • Your struts25 × 2×4, one length
  • Strap bend (R)~32°
  • Ship weight~50 lb
Plate hub$349
Order S1 — plate
Strap + ring flat-pack$299
Order R1 — flat-pack

vs $399.99 list for the leading single-tab 1V kit

2V Steel

VDW-S2 / R2
  • Hubs26 (10× 6-way, 6× 5-way, 10× 4-way)
  • Buildsup to ~18 ft dome
  • Your struts65 × 2×4, two lengths
  • Strap bend (R)~17°
  • Ship weight~110 lb
Plate hub$579
Order S2 — plate
Strap + ring flat-pack$499
Order R2 — flat-pack

vs $599.99 list for the leading single-tab 2V kit

3V Steel ★

VDW-S3 / R3
  • Hubs61 (40× 6-way, 6× 5-way, 15× 4-way)
  • Buildsup to ~24 ft dome · 424 ft²
  • Your struts165 × 2×4, four lengths
  • Strap bend (R)11.5° universal
  • Base geometryKruschke flat base — sits level
Plate hub$1,349
Order S3 — plate
Strap + ring flat-pack$1,099
Order R3 — flat-pack

vs $1,399 list / $1,249.99 sale for the single-tab 3V — and R3 ships parcel, not freight

Honest comparison

The leading single-tab steel kit cuts its 3V hubs from the same 3/16″ steel we use — as a 4″ core with 1.5″ × 3″ screw tabs. Our plate hub is a full polygonal plate with 6″ through-bolted tabs and anchor flanges at roughly twice the steel per joint, for $50 less — and our strap+ring matches their sale price with through-bolts they don't have. Bring a tape measure to the comparison.

SHT 02.4

Strap + ring, up close

Universal strut strap flat pattern with bend line, ring bolt hole, two lumber bolt positions and three screw holes
Universal strut strap — 1 bend, qty 330/kit (3V)1.75″ × 7.5″

One strap, every strut, every position.

Each strap lies on the 2×4 on edge: two ½″ bolts through the lumber (inner round hole locates, outer slot absorbs the angular spread), and a tapered inner tab clamped between a pair of rings — every ring bolt loads in double shear, with no single-lap prying anywhere in the node. The single bend per strap is the only forming operation in the whole system, and it's yours: 1/8″ steel folds at about 250 in·lb, a bench vise and a two-foot bar, checked against the included laser-cut angle gauge (11.5° for 3V; the same blank bends to ~17° for 2V, ~32° for 1V).

The rings are pure flat laser work — a 5.5″ annulus with 4, 5, or 6 bolt holes setting the hub geometry (90° / 72° / 60°), used in identical pairs. The 4-way base ring is cut flat on the floor side so the ring and the 2×4 bottoms land coplanar on your slab.

5-way flat ring drawing 4-way base ring drawing with flat bottom edge

5-way ring · 4-way base ring (flat side down on the slab)

SHT 02.5

In the lab: the zero-bend hub

In Development Not yet for sale

System C — the fork & deck. Nobody bends anything, anywhere: the dome angle is cut into the steel, not bent into it.

Each strut is gripped by a fork of two vertical fins whose strut seat is laser-cut at the dome angle — exact geometry, no springback, no brake at the shop, no vise at your bench. The fins tab into a flat deck plate and clamp with ¼″ bolts into captive nuts: you assemble the 61 hub "spiders" on the ground, sitting down.

Then the part we're proudest of: each strut gets a bolt slipped through it on the ground, and in the air you simply hang it — the bolt drops into a leaning J-hook on each fin and the strut dangles captive, hands-free, while you add the one remaining bolt. No holding lumber overhead, ever.

Status: validation parts are being cut now. If it proves out, it joins the lineup as the no-skill-required steel kit. Want to know when? Get on the list.

Universal fin flat pattern: angled seat edge, J-hook slot, deck tabs and captive nut pocket
Universal fin — seat cut at 11.5°, J-hook, captive-nut pocket660 per kit
6-way deck plate: hexagon with paired tab slots and bolt holes for six forks
6-way deck — six forks tab in and bolt down
SHT 02.6

Options — fit both steel systems

Back-Plate Set

+$49 / +$89 / +$179
Back plate drawing: 2 by 6 inch rectangle with one round hole and one slot
2″ × 6″ — mirrors the tab/strap bolt patterncut from drops

Sits on the far side of every strut end, spanning both bolts — turns two independent fasteners into one rigid clamp. No bolt-head pull-through in softwood, real moment resistance. Same bolt pattern as both the plate-hub tab and the strap, so it works with either system. 50 / 130 / 330 plates by kit.

Budget alternative: 1.5″ fender washers (~$0.10 each). They stop pull-through; they don't clamp.

Bench Bending Jig

+$49 · R series
Three laser-cut wedge gauges at 11.5, 17, and 32 degrees
Angle gauge set — included free in every flat-pack kit

Every flat-pack kit already includes the laser-cut angle gauges — a vise and a cheater bar is all 330 straps need. If you'd rather crank than check, the bench jig clamps in your vise with hard stops at all three angles: drop a strap in, pull to the stop, next. Buy it once, bend every kit you'll ever own.

Hot-Dip Galvanized

+$45 / +$69 / +$159
[ PHOTO — galvanized hub, spangled zinc finish, outdoors ]

Standard finish is powder coat over clean steel — good for covered and shelled structures. If your frame lives exposed (shade structure, coastal air, livestock breath all winter), hot-dip galvanizing buries every edge and bolt hole in zinc. Choose it once, never think about rust again.

You supply

  • 2×4 lumber, cut from the included chart (≈ $200–500 by grade & size)
  • ½″ hex bolts, nuts, washers (≈ $80–150; strap+ring adds ~$50–80 of short ring bolts)
  • A drill, a ½″+ bit, two wrenches — and for flat-pack kits, a bench vise
  • One or two friends and an afternoon

Every kit includes a printed cutting chart with strut lengths and color codes for your dome size — cut, paint the ends, drill through the jig, bolt up.

We supply

  • Every hub part, laser-cut, bent, and finished
  • Slab anchoring built in — anchor flanges (plate) or flat-bottom base rings (strap+ring)
  • The bend-up drill jig (one per kit, both systems)
  • Printed assembly guide + cutting chart, color-coded by strut class
  • A human on the phone in Texas if you get stuck

Steel that outlives
the lumber.